February 13, 2005

If you look at pictures of the Death Star, the hallways have Oval Columns every couple of feet or so. There are 2 sizes, Big and Regular. Let's start with the Big :)

Take a scrap piece of Foamcore and poke 2 holes 6cm apart.

I stuck a thumbtack into one hole and a pencil in the next. Now trace 3 half circles onto a piece of Foamcore.

February 13, 2005

After you've cut out your half circle (white foamcore), use it as a template to create 2 half circles for the top and bottom of your unit.

February 13, 2005

we need a back piece so cut a rectangle out of foamcore measuring 15.5cm X 12cm.

February 13, 2005

Hot glue the 2 half circle on each end of your rectangle. Make sure the pieces are flush with either end.

February 13, 2005

You need a spine to keep the 2 circles from collapsing so cut out another rectangle measuring 4cm X 14.5cm

February 13, 2005

Take the spine and align it with the outer edges of the circles and Hot glue it into place.

It doesn't matter if the foamcore colours don't match since they will not be seen once the Unit is complete.

February 13, 2005

Make sure the support is FLUSH with the edge of the half circles on each end.

February 13, 2005

In order to create the Tube we need a 15.5cm X 20.5cm piece of Black Cardboard.

This is NOT a THICK cardboard like figure cardbacks but a little thicker then paper.

February 13, 2005

To make a smooth surface, start with a line of Hot Glue ONLY on ONE side of the rear wall and gently press the cardboard against the rectangle side.

February 13, 2005

Take your cardboard and align it with the rear edge along the spine of the rear foamcore support.

Press with your fingers up and down and wait for it to dry.

February 13, 2005

Now we are ready to glue long the circle edges and finaly the opposite spine from the rear foamcore.

Place some Hot glue on all remaining edges ...

February 13, 2005

... and fold gently your cardboard until it wraps all the way around.

Go slowly, you want to avoid bubbles and big creases.

February 13, 2005

Print out a BIG tube decal and cut out along the edges.

February 13, 2005

Peel the backing from your decal print and carefully apply it to your BIG round wall unit.

February 13, 2005

Here you can see how these accessories add detail and movie accuracy to the set.

The great thing also is that they fit perfect within the "Grid System" The small on the right, measures 1 Unit and the Big (on the left) is 2 units wide.

Do you want to make your own Death Star Big Column Diorama at home?
These sections are also available to help with this creation.